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该净化系统基于吸附浓缩与催化燃烧双重技术原理进行设计开发,主要由吸附单元和催化燃烧单元构成完整的工作系统。在初始阶段,活性炭吸附床会对低浓度有机废气进行充分吸附处理,待达到饱和吸附容量后即停止吸附作业流程。随后系统会启动热风循环装置,将吸附在活性炭中的有机成分进行高温脱附处理,实现活性炭材料的再生利用。
The purification system is designed and developed based on the dual technology principles of adsorption concentration and catalytic combustion, mainly consisting of an adsorption unit and a catalytic combustion unit to form a complete working system. In the initial stage, the activated carbon adsorption bed will perform sufficient adsorption treatment on low concentration organic waste gas, and the adsorption process will be stopped once the saturation adsorption capacity is reached. Subsequently, the system will activate the hot air circulation device to perform high-temperature desorption treatment on the organic components adsorbed in activated carbon, achieving the regeneration and utilization of activated carbon materials.
经过脱附过程后,有机物的浓度可提升数十倍之多,这些高浓度废气随后被输送至催化燃烧室进行深度氧化分解。当废气中有机物浓度超过2000ppm时,催化床层内部可实现自持燃烧反应,完全不需要额外补充热能。燃烧处理后产生的部分尾气直接达标排放,其余高温气体则重新进入吸附床用于活性炭再生。这种创新的热能循环利用方式既满足了燃烧和脱附所需的能量要求,又显著提升了整个系统的能源利用效率,再生后的活性炭完全具备再次吸附处理废气的能力。
After the desorption process, the concentration of organic matter can increase by tens of times, and these high concentration exhaust gases are then transported to the catalytic combustion chamber for deep oxidation and decomposition. When the concentration of organic matter in the exhaust gas exceeds 2000ppm, self-sustaining combustion reactions can be achieved inside the catalytic bed without the need for additional thermal energy supplementation. Part of the exhaust gas generated after combustion treatment is directly discharged to meet the standard, while the remaining high-temperature gas is re entered into the adsorption bed for activated carbon regeneration. This innovative thermal energy recycling method not only meets the energy requirements for combustion and desorption, but also significantly improves the energy utilization efficiency of the entire system. The regenerated activated carbon has the ability to adsorb and treat exhaust gas again.
这套先进的净化系统通过催化氧化技术,能够将各种有毒有害的有机污染物彻底转化为无毒的二氧化碳和水蒸气等清洁物质。整套催化燃烧设备由主体净化装置、高效引风系统和智能控制单元三大核心部件组成。
This advanced purification system utilizes catalytic oxidation technology to thoroughly convert various toxic and harmful organic pollutants into non-toxic cleaning substances such as carbon dioxide and water vapor. The entire catalytic combustion equipment consists of three core components: the main purification device, the high-efficiency induced draft system, and the intelligent control unit.
其中主体净化装置包含多级处理模块,分别是预处理除尘器、高效热交换器、废气预热装置以及核心的催化燃烧反应室。
The main purification device includes multi-stage processing modules, including pre-treatment dust collector, high-efficiency heat exchanger, exhaust gas preheating device, and core catalytic combustion reaction chamber.
该催化燃烧系统具有多项显著的技术特点:首先,整套设备运行稳定可靠,机械故障发生率极低,且日常维护保养十分简便;其次,系统运行能耗控制得当,整体运营成本具有明显竞争优势;再者,安全防护措施全面到位,配置多重安全保护装置,能够有效预防各类安全事故的发生。
The catalytic combustion system has several significant technical features: firstly, the entire equipment operates stably and reliably, with an extremely low incidence of mechanical failures, and daily maintenance is very simple; Secondly, with proper energy consumption control during system operation, the overall operating cost has a significant competitive advantage; Furthermore, comprehensive safety protection measures and multiple safety protection devices can effectively prevent the occurrence of various safety accidents.
这项有机废气吸附催化组合工艺已成功应用于众多工业领域,包括但不限于油漆喷涂、印刷包装、机电制造、涂料生产、制鞋工业、塑料加工以及橡胶制品等行业。该技术特别适合处理大风量、低浓度(50-1000ppm)的有机废气治理场景,在同类技术中具有显著优势。对于不适合采用直接燃烧法或常规吸附法的特殊工况,本技术展现出独特的适应性。
This organic waste gas adsorption catalytic combination process has been successfully applied in many industrial fields, including but not limited to paint spraying, printing and packaging, electromechanical manufacturing, coating production, footwear industry, plastic processing, and rubber products industries. This technology is particularly suitable for treating organic waste gas with high air volume and low concentration (50-1000ppm), and has significant advantages among similar technologies. For special operating conditions that are not suitable for direct combustion or conventional adsorption methods, this technology exhibits unique adaptability.
经过大量工程实践验证,我们持续优化技术方案和工艺流程,使设备性能更加稳定可靠,在确保排放持续达标的同时,最大程度地降低系统运行能耗,为客户创造显著的经济效益和环境效益。
After extensive engineering practice verification, we continuously optimize our technical solutions and process flow to make equipment performance more stable and reliable. While ensuring continuous emission standards, we minimize system energy consumption and create significant economic and environmental benefits for our customers.
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